Thyristor Power Controller

Thyristor Power Controller Specification

Resistant Feature
Corrosion and Heat Resistant

Pressure
Atmospheric

Accuracy
1%

Usage & Applications
Industrial Electrical Heater Control, Furnace, Oven, and Motor Speed Regulation

Product Type
Thyristor Power Controller

Material
Industrial Grade Metal & Polycarbonate

Measuring Voltage Range
100V to 500V

Operating Temperature
-10C to 55C

Frequency (MHz)
50 Hertz (HZ)

Insulation Box
High grade insulated enclosure

Protection System
Overload, short circuit, and overheat protection

Size
Standard compact design

Color
Black

Dimension (L*W*H)
220mm x 140mm x 75mm

Weight
2.5 kg

Control Method
Phase Angle & Burst Firing

Efficiency
High (over 96%)

Input Signal
4-20mA / 0-10V DC

Response Time
Fast Switching - <20 ms

Life Cycle
Over 1 million switching cycles

Display Type
LED Status Indicators

Connection Type
Screw Terminal

Safety Standard
Meets BIS/IEC standards

Humidity Range
Up to 90% RH non-condensing

Input Voltage
230V AC

Cooling Type
Natural Air Cooling

Load Type
Resistive, Inductive, & Capacitive Loads

Output Current
Up to 40A

Mounting Type
Panel Mount

Thyristor Power Controller Trade Information

Minimum Order Quantity
10 Pieces

Delivery Time
10 Days

Main Domestic Market
Maharashtra

About Thyristor Power Controller

A Thyristor Power Controller (TPC) is an electronic device using Silicon Controlled Rectifiers (SCRs) to precisely regulate power to loads, especially heaters, by controlling voltage/current via phase angle or burst firing, offering efficient, smooth, and accurate heating control with benefits like reduced energy use and longer heater life over mechanical contactors, ideal for industrial ovens, furnaces, and plastic lines.

Reliable and Efficient Power Control

This power controller provides consistent switching for various industrial applications with a high efficiency rate exceeding 96%. Its robust design and protective systems ensure stable, long-term operation for demanding environments like furnaces and motor regulation.

Advanced Control and Safety Features

Equipped with modern phase angle and burst firing methods, the controller offers precise voltage regulation and fast response times. Comprehensive protections guard against overload, short circuit, and overheating, while the durable insulated enclosure enhances user safety.

Versatile Application and Easy Integration

Supporting a wide input signal range (4-20mA/0-10V DC) and multiple load types, this controller is ideal for diverse industrial needs. The compact panel mount design and screw terminal connections simplify installation and integration into existing systems.

FAQ's of Thyristor Power Controller:

Q: How does the Thyristor Power Controller benefit industrial electrical heating applications?

A: This controller delivers precise power regulation, ensuring rapid and efficient control of heaters, furnaces, and ovens. Its fast switching, robust safety features, and high efficiency minimize energy loss and prolong the lifespan of connected equipment.

Q: What types of loads can the controller handle, and where can it be used?

A: It supports resistive, inductive, and capacitive loads, making it suitable for industrial heaters, motors, furnace elements, and other equipment needing accurate power control. Its application ranges across industries like manufacturing, material processing, and automation.

Q: When is phase angle control preferred over burst firing for this controller?

A: Phase angle control is ideal when precise adjustment of power to the load is required, such as in applications needing smooth temperature regulation. Burst firing is used for rapid full-cycle switching, which is beneficial for certain high-speed industrial operations.

Q: What process should be followed for installing and operating this device?

A: Mount the controller securely on a panel in accordance with standard practices. Connect input signals and loads using the screw terminals, ensuring all wiring matches specification. Check LED status indicators for operational feedback, and regularly monitor for any protection alerts.

Q: How does the controller maintain safety and reliability during use?

A: Built-in overload, short-circuit, and overheat protection mechanisms actively safeguard the controller and connected equipment. The high-grade insulated box and industrial materials offer resistance to corrosion and heat, ensuring safe and stable operation even in harsh environments.

Q: What is the expected lifespan and maintenance routine for this power controller?

A: With a life cycle exceeding one million switching operations, the controller requires minimal maintenance. Routine checks for dust accumulation, secure connections, and proper LED indicator function are recommended for continuous, reliable performance.